Valve Body
The
valve body is the control center of the automatic
transmission. It contains a maze of channels and
passages that direct hydraulic fluid to the numerous valves
which then activate the appropriate clutch pack or band servo
to smoothly shift to the appropriate gear for each driving
situation. Each of the many valves in the valve body has
a specific purpose and is named for that function. For example
the 2-3 shift valve activates the 2nd gear to 3rd gear
up-shift or the 3-2 shift timing valve which determines when a
downshift should occur.
The
most important valve, and the one that you have direct control
over is the manual valve. The manual valve is directly
connected to the gear shift handle and covers and uncovers
various passages depending on what position the gear shift is
placed in. When you place the gear shift in Drive, for
instance, the manual valve directs fluid to the clutch pack(s)
that activates 1st gear. it also sets up to monitor vehicle
speed and throttle position so that it can determine the
optimal time and the force for the 1 - 2 shift. On
computer controlled transmissions, you will also have
electrical solenoids that are mounted in the valve body
to direct fluid to the appropriate clutch packs or bands under
computer control to more precisely control shift points.
Computer Controls
The
computer uses sensors on the engine and transmission to detect
such things as throttle position, vehicle speed, engine speed,
engine load, stop light switch position, etc. to control exact
shift points as well as how soft or firm the shift should be.
Some computerized transmissions even learn your driving style
and constantly adapt to it so that every shift is timed
precisely when you would need it.
Because
of computer controls, sports models are coming out with the
ability to take manual control of the transmission as though
it were a stick shift, allowing the driver to select gears
manually. This is accomplished on some cars by passing
the shift lever through a special gate, then tapping it in one
direction or the other in order to up-shift or down-shift at
will. The computer monitors this activity to make sure
that the driver does not select a gear that could over speed
the engine and damage it.
Another
advantage to these "smart" transmissions is that
they have a self diagnostic mode which can detect a problem
early on and warn you with an indicator light on the dash.
A technician can then plug test equipment in and retrieve a
list of trouble codes that will help pinpoint where the
problem is.
Governor, Vacuum Modulator, Throttle
Cable
These
three components are important in the non-computerized
transmissions. They provide the inputs that tell the
transmission when to shift. The Governor
is connected to the output shaft and regulates hydraulic
pressure based on vehicle speed. It accomplishes this using
centrifugal force to spin a pair of hinged weights against
pull-back springs. As the weights pull further out
against the springs, more oil pressure is allowed past the
governor to act on the shift valves that are in the valve body
which then signal the appropriate shifts.
Of
course, vehicle speed is not the only thing that controls when
a transmission should shift, the load that the engine is under
is also important. The more load you place on the
engine, the longer the transmission will hold a gear before
shifting to the next one.
There
are two types of devices that serve the purpose of monitoring
the engine load: the Throttle Cable and the Vacuum
Modulator. A
transmission will use one or the other but generally not both
of these devices. Each works in a different way to
monitor engine load.
The Throttle Cable simply monitors the position of the gas
pedal through a cable that runs from the gas pedal to the
throttle valve in the valve body.
The Vacuum Modulator monitors engine vacuum by a rubber vacuum
hose which is connected to the engine. Engine vacuum
reacts very accurately to engine load with high vacuum
produced when the engine is under light load and diminishing
down to zero vacuum when the engine is under a heavy load.
The modulator is attached to the outside of the transmission
case and has a shaft which passes through the case and
attaches to the throttle valve in the valve body. When
an engine is under a light load or no load, high vacuum acts
on the modulator which moves the throttle valve in one
direction to allow the transmission to shift early and soft.
As the engine load increases, vacuum is diminished which moves
the valve in the other direction causing the transmission to
shift later and more firmly.
Seals and Gaskets
An
automatic transmission has many seals and gaskets to control
the flow of hydraulic fluid and to keep it from leaking out.
There are two main external seals: the front seal and the rear
seal. The front seal seals the point where the torque
converter mounts to the transmission case. This seal allows
fluid to freely move from the converter to the transmission
but keeps the fluid from leaking out. The rear seal
keeps fluid from leaking past the output shaft.
A
seal is usually made of rubber (similar to the rubber in a
windshield wiper blade) and is used to keep oil from leaking
past a moving part such as a spinning shaft. In some cases,
the rubber is assisted by a spring that holds the rubber in
close contact with the spinning shaft.
A
gasket is a type of seal used to seal two stationary parts
that are fastened together. Some common gasket materials are:
paper, cork, rubber, silicone and soft metal.
Aside
from the main seals, there are also a number of other seals
and gaskets that vary from transmission to transmission. A
common example is the rubber O-ring that seals the shaft for
the shift control lever. This is the shaft that you move
when you manipulate the gear shifter. Another example
that is common to most transmissions is the oil pan gasket.
In fact, seals are required anywhere that a device needs to
pass through the transmission case with each one being a
potential source for leaks.